The Double-head Aseptic Filler with Multi-barrel System is engineered for high-volume, high-hygiene filling operations in the food, dairy, and beverage industries. Designed to handle liquid and semi-liquid products such as juice concentrate, tomato paste, plant-based milk, and UHT dairy, the system supports aseptic filling into bags ranging from 1L to 220L, including bag-in-box (BIB) and bag-in-drum formats.
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Product Description
The Double-head Aseptic Multi-barrel Filling Machine is a high-performance solution designed for large-volume aseptic filling of liquid and semi-liquid products in the food, dairy, and beverage industries. It combines a dual-head filling system with a multi-barrel feeding system, enabling efficient, continuous production while maintaining strict sterile packaging standards. This machine supports a wide range of packaging formats, including bag-in-box (BIB) and bag-in-drum containers, making it versatile for products ranging from juice concentrates and tomato paste to plant-based milks and UHT dairy. Its modular design and advanced aseptic technology ensure consistent quality, extended shelf life, and minimal product loss, making it an ideal choice for businesses seeking to scale their high-hygiene production operations.
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The machine’s automatic multi-barrel feeding system draws from multiple product tanks, enabling continuous production without interruptions for tank switching. This design maximizes operational flexibility and reduces manual intervention.
The two filling heads can operate simultaneously for high throughput or alternately for continuous production during product changeover or cleaning. This versatility ensures zero downtime and adapts to varying production demands.
The sterile filling zone is protected by steam SIP, sterile air overpressure, and HEPA filtration, creating a Class 100 aseptic environment. This design eliminates contamination risks and ensures compliance with strict food safety standards.
Supports a wide range of packaging formats and volumes, from small bags to large drums. It adapts to different cap types and bag materials, making it suitable for multi-product production lines.
The Siemens PLC and HMI touchscreen provide full automation, including recipe management, data recording, and safety interlocks. Operators can easily monitor and adjust parameters, ensuring consistent filling accuracy and process traceability.
Configuration
This aseptic filling system integrates sanitary design, process automation, and modular control to meet the most demanding processing needs. Its key strengths include:
| Feature | Description |
|---|---|
| Dual-head Operation | Two filling nozzles can work simultaneously or alternately, boosting productivity while allowing for continuous filling and CIP (Cleaning in Place) transitions. |
| Multi-barrel Feeding System | Multiple feed tanks connect through an automatic valve switching mechanism, maintaining a consistent product supply without interrupting production. |
| Aseptic Chamber Design | The sterile filling zone is protected by steam SIP (Sterilization-In-Place), sterile air overpressure, and HEPA filtration to ensure Class 100 aseptic conditions. |
| Flexible Packaging Compatibility | Adaptable to a wide range of packaging formats including 1L, 3L, 5L, 20L, 200L bags—either in boxes or drums. |
| Precision Control | Volumetric flowmeter or load cell–based weight control ensures high filling accuracy (±0.3–0.5%) to reduce product loss. |
| Touchscreen Automation | Fully automated system with Siemens PLC, HMI display, and safety interlocks for alarms, data recording, and recipe management. |
Technical parameter
Below is the detailed specification for the standard configuration of the filler. Custom options such as explosion-proof design, double-sterile barriers, or nitrogen flushing can be added upon request.
| Item | Specification |
|---|---|
| Filling Range | 1L – 220L aseptic bags |
| Filling Heads | 2 (independent or synchronized) |
| Capacity | 3–10 tons/hour (depending on viscosity) |
| Product Feeding | Multi-barrel inlet, automatic product switching |
| Filling Method | Flowmeter or weight-based (optional) |
| Control System | Siemens PLC + 10-15” HMI touchscreen |
| Sterilization System | Steam SIP + sterile air chamber |
| Filling Accuracy | ±0.3% – 0.5% |
| Material | Contact parts: SS316L; Frame: SS304 |
| Cleaning Process | Fully automated CIP & optional SIP |
| Pneumatics | Festo or SMC (air supply required: 0.6MPa) |
Application
Ideal for apple juice concentrate, mango puree, orange pulp, and grape must, preserving natural flavors and nutrients through sterile filling. Suitable for UHT milk, cream, yogurt base, and fermented milk, ensuring long shelf life without refrigeration.
Perfect for soy milk, oat milk, almond milk, and rice drinks, meeting the growing demand for sterile, plant-based products. Applicable to tomato paste, ketchup, chili sauce, and ready-made sauces, providing hygienic packaging that maintains product consistency. Meets the requirements for liquid egg, medical nutrition, protein concentrates, and coconut milk, adhering to pharmaceutical-grade hygiene standards.
Service
Our Double-head Aseptic Multi-barrel Filling Machine is engineered for large-scale operations, delivering exceptional throughput while maintaining aseptic integrity. We provide custom layout design, utility planning, and full project documentation (PID, PFD, installation drawings) to ensure seamless integration into your production line.
Our team offers on-site installation, operator training, and SOP handbooks. We also provide a 12-month warranty and long-term spare parts availability. The machine supports CE, FDA, and GMP compliance, with full traceability features to simplify audits and meet industry regulations. The machine’s modular structure allows for future upgrades, including explosion-proof design and double-sterile barriers, adapting to your evolving production needs.
