Non-aseptic Filling Machine

Our non-aseptic filling machine is designed for accurate and efficient filling of non-sterile liquids such as pineapple juice, fruit syrups, and other beverages into bottles, jars, and bags. This liquid filling machine is widely used in the food and beverage industry, as well as cosmetics and chemicals, where a sterile environment is not required.

Engineered for high-speed production and precision, the machine ensures consistent output while minimizing product waste and reducing overall production costs. For pineapple processing, it can be integrated into production lines for concentrated pineapple juice, pineapple pulp, and pineapple pomace, making it an ideal pineapple juice filling machine solution.

With excellent filling accuracy, cost efficiency, and easy integration, this non-aseptic bottle filler for beverages provides reliable performance for businesses seeking a practical and scalable filling solution.

Key Features of Non-Aseptic Filling Machine

• High Efficiency: Designed for high-speed filling, reducing downtime and increasing production throughput.

• Versatile Applications: Suitable for a wide range of non-sterile liquids such as pineapple raw juice, pineapple jam, dairy products, edible oils, and household chemicals.

• Automatic Operation: Equipped with a PLC control system for fully automatic operation, simplifying use and minimizing operator intervention.

• Adjustable Settings: Filling volume, speed, and other parameters can be easily adjusted to meet different production requirements.

• Minimal Maintenance: A simple, user-friendly structure allows for quick cleaning and easy maintenance—essential for pineapple pulp filling machines or hot filling equipment.

• Precision Filling: Guarantees accurate and consistent liquid filling, minimizing waste and product loss.

Advantages

• Cost-Effective Solution: Ideal for non-aseptic liquid filling, eliminating the need for expensive sterile processing.

• Flexibility: Works seamlessly with different types of liquids including fruit juices, edible oils, and cleaning solutions.

• Low Operating Costs: Reduced energy consumption and lower maintenance costs compared to aseptic filling systems.

• High Output Capacity: Designed for high-speed liquid filling, ensuring maximum production efficiency.

• Easy to Maintain: Simple design makes the machine easy to clean, operate, and service, ensuring long-term reliability.

>> Production Process

1. Accurate Filling: The non-aseptic filling machine precisely fills liquids into each container (bag, bottle, or jar) using advanced technologies such as gravity filling, piston filling, or pump filling, depending on production requirements.

2. Overflow Protection: An integrated overflow control system ensures excess liquid is properly managed, preventing waste and avoiding spills during the filling process.

3. Optional Capping: After filling, containers can be automatically capped according to machine settings, streamlining the production line and reducing manual handling.

4. Packaging Integration: Once filled and capped, containers are transferred to the next stage—such as labeling, sealing, or secondary packaging—for a smooth and continuous production flow.

Parameter	Value
Filling Capacity	500 – 5000 bottles/hour (adjustable)
Filling Volume Range	50ml – 5000ml
Filling Accuracy	±1%
Filling Method	Gravity / Piston / Pump
Power Supply	220V/50Hz or 380V/60Hz
Material	Stainless Steel (304/316)
Control System	PLC with Touch Screen
Dimensions (L×W×H)	1500 × 1000 × 1800 mm
Weight	500 – 2000 kg (depending on model)

• Food & Beverage Industry: Perfect for pineapple product processing and packaging, including pineapple raw juice, pineapple jam, and concentrated pineapple juice. The machine integrates smoothly with equipment such as the pineapple pulp UHT sterilizer and pineapple crusher, forming a complete beverage production line.

• Cosmetics Industry: Suitable for filling shampoos, lotions, creams, and gels, ensuring accurate dosing and consistent product quality.

• Pharmaceuticals (Non-Sterile): Designed for non-sterile syrups, tinctures, and liquid extracts, where aseptic processing is not required.

• Household Chemicals: Efficiently fills detergents, cleaning agents, and disinfectants, providing flexibility for various liquid packaging needs.

FAQ

Q1: What is a Non-aseptic Filling Machine?

A: A non-aseptic filling machine is designed to accurately fill non-sterile liquids into bottles, bags, or jars. It is widely used in the food and beverage industry, cosmetics, pharmaceuticals (non-sterile), and household chemicals. Unlike aseptic systems, it does not require a sterile environment, helping reduce costs while maintaining high filling precision and speed.

Q2: What types of liquids can it fill?

A: This machine is versatile and can handle a wide range of non-sterile liquids, including juices, edible oils, milk, sauces, shampoos, lotions, detergents, and disinfectants. It is also commonly used as a pineapple juice filling machine in fruit processing lines.

Q3: What is the filling capacity?

A: The filling capacity ranges from 500 to 5,000 bottles per hour, depending on the model and production requirements. Both filling speed and volume can be adjusted to match different applications.