The five-plate sterilizer is a compact plate heat exchanger sterilization system, designed for small and medium-scale liquid food processing. With only five plates, it ensures efficient heat transfer, rapid sterilization, and maximum nutrient preservation. The system is widely applied in milk, juice, beverages, and liquid condiments production lines.
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Product Description
The Five-plate Sterilizer is a compact, efficient plate heat exchanger sterilization system designed for small and medium-scale liquid food processing. It utilizes a five-plate heat exchanger to deliver rapid, uniform sterilization while preserving the nutrients, flavor, and quality of liquid products. This compact sterilization system is ideal for businesses with limited production space, offering high heat transfer efficiency without compromising performance. It integrates seamlessly into production lines for milk, juice, beverages, and liquid condiments, providing reliable liquid food sterilization that meets global safety standards. With automated control and easy maintenance, the Five-plate Sterilizer is a cost-effective solution for small to mid-sized manufacturers seeking to enhance product safety and extend shelf life.
Configuration
With only five plates, the sterilizer features a compact footprint that saves valuable production space, making it ideal for small and medium-sized facilities. Its modular design also allows for easy expansion if production needs grow.
The five-plate heat exchanger delivers exceptional heat transfer, ensuring rapid, uniform sterilization of liquid products. This efficiency reduces energy consumption and shortens processing time, boosting overall production throughput.
Precise temperature control (72–95℃) and short holding times ensure effective sterilization while preserving the natural nutrients, flavor, and color of liquid products. It avoids over-sterilization that can degrade product quality.
Equipped with a PLC + HMI control system, the sterilizer offers automated monitoring and recording of temperature, pressure, and processing time. Operators can easily adjust settings and access real-time data, minimizing human error.
The system is CIP (Cleaning in Place) compatible, with simple, accessible components that simplify cleaning and maintenance. This reduces downtime and operational costs, ensuring consistent performance.
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Technical parameter
Capacity: 500L–5000L/H (customizable)
Sterilization Temperature: 72–95℃
Holding Time: 15–30 seconds
Heating Method: Indirect heating
Item | Specification |
Core Unit | Five-plate stainless steel heat exchanger |
Sterilization Temperature | Adjustable range for different products |
Holding Time | Precise control for optimal sterilization |
Heating Method | Indirect heating via steam/hot water system |
Control System | PLC + HMI automated monitoring & recording |
Supporting Components | Balance tank, product feeding pump, valve assembly |
Construction Material | SUS304/316 stainless steel (contact parts) |
Cleaning Compatibility | CIP connection ports for easy cleaning |
Capacity | Customizable for small to medium-scale production |
Frame Design | Compact, space-saving supporting structure |
Application
Ideal for sterilizing milk, cream, and liquid dairy products, ensuring food safety while preserving nutritional value and freshness. Suitable for fruit juices, vegetable juices, and bottled beverages, providing rapid sterilization that maintains natural flavors and colors.
Perfect for sterilizing soy sauce, vinegar, syrups, and liquid seasonings, extending shelf life and ensuring product safety. Applicable to soy milk, oat milk, and other plant-based drinks, meeting the growing demand for safe, sterile alternative beverages. Ideal for small-batch production of premium liquids, such as herbal extracts and nutritional supplements, ensuring consistent sterilization without compromising quality.
| Equipment Name | Qty | Material | Notes |
|---|---|---|---|
| Five-plate Heat Exchanger | 1 set | SUS304/316 | Core sterilization unit |
| Balance Tank | 1 pc | SUS304 | Ensures stable feeding |
| Hot Water Generation System | 1 set | — | Provides heating energy |
| Control Cabinet (PLC + HMI) | 1 set | — | Automated monitoring & recording |
| Pumps & Valve Assembly | 1 set | SUS304 | Ensures stable flow & pressure |
Service
The Five-plate Sterilizer offers high efficiency at a competitive price, making it accessible for small and medium-sized manufacturers. Its low energy consumption and maintenance costs deliver long-term savings.
We provide pre-sale technical consultation and customized design solutions. Our team also offers on-site or remote installation guidance and 24/7 technical support.
The automated control system and intuitive HMI make operation simple, even for less experienced operators. We also provide detailed operation manuals and operator training.
Built with food-grade SUS304/316 stainless steel, the sterilizer is corrosion-resistant and durable, ensuring long service life in harsh production environments. We offer customizable capacity and temperature ranges to match your specific product requirements, ensuring the sterilizer integrates seamlessly into your existing production line.
